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E-mail Address: [illinoisjohn@mchsi.com]

 Websites designed by John Dappert:[Lincolnland Agri-Energy ]

Articles written by: John Dappert: 

10 must-have farm shop tools

2003-11-01 00:00:00.0

 

Basic tools in a farm shop

A recent post in Agriculture Online Shop Talk discussion group really started me thinking. An individual had built a new shop, went over budget, and asked for suggestions for basic tools to get started on farm repairs.

Much of this article is directly from my reply, but because there are so many things every farmer needs as basic tools for elementary repairs it is difficult to list all of them. There are probably a lot of things a reader could add to the list, but this piece has to do with basics used on many farms just to keep our machinery and buildings held together. I offer these comments to begin the thought processes, not to act as an "expert" on shop materials. Everybody has different abilities in the shop, so each farmer will need different combinations of tools to do the necessary shop jobs on a well-equipped farm.

Years ago, in a simpler time, our farm had an excellent machinery dealer only three miles west of the farm, and our tool shed was very basic. Oil changes and adjustments were about all we did back in the 1950s. Most other repairs were done by an excellent local welder and the dealer repair shop.

The local welder left for a shop much farther away and stopped making farm visits. The dealer lost his franchise and made our local dealer many more miles away. That's when our farm began to accumulate tools to do more of the repairs ourselves.

Of course, at that time labor prices began to rise as well, making that choice even easier. As a very young farmer, the goal was set high; buy every tool needed to make repairs on the farm. I soon realized this was a goal that was out of our reach, and I scaled back the accumulation of tools to try to handle only the basics. There were many repairs that took more experience than I was able to accumulate, and I soon left that to dealer mechanics with more tools and experience.

Still, basic welding and bearing repairs took up a lot of shop time. I soon discovered the price of many tools as we did the work ourselves, often because the dealer mechanic could not handle all the work in a timely manner during planting and harvest seasons.

Below is a partial top ten list of basic tools I accumulated and used often in our shop.

Top 10 farm shop tools

1. Big air compressor

I bought several puny air compressors that wore out until we finally broke down and bought a good one. I now wonder why we ever tried to save money on that item. The larger compressors were very handy for dusting off radiators and machinery, as well as basic painting of machinery during winter weather. Air wrenches and other air tools added a lot to my productivity, as well as often locking down nuts much more tightly than I could by hand.

A previous article shows some pictures of how I used air hoses to make it easier to use the air supply. You can go crazy accumulating tools that go with a good air compressor, but my tools sure worked well in various ways. A good set of impact sockets is necessary to keep from breaking all of your regular sockets. I even went up to a 1" drive impact and sockets when I bought a semi truck.

I never knew of all the other uses I would find for them later. I did learn that sometimes a torque wrench was needed to keep from turning some nuts too tightly, and I added basic torque wrenches to finish the set on various items. As air over hydraulic jacks became more reasonably priced, I added a 12-ton and a 40-ton bottle jack with air controls.

Other than being handy, the long control hose gets one out from under the lifting point, a great safety feature. I had pallets full of wood blocking gleaned from construction to add for safety, but support jacks would have been handy. A long-handled floor jack in a large size is also a bid for more safety. An air jack in that model would have been nice.

2. Vise

I bought several cheap vises that seemed to be heavy duty, but they all broke quickly. You need a good Wilton; buy nothing of lesser quality. There are probably other good quality vises, but the Wilton was the only one I found that really stood up to the abuse most of us give a vise during farm repairs. At one time, Wilton made vises for Craftsman, but I don't know what other brands might have been of similar quality. All I know for sure is that just because a vise looks tough does not mean it will stand up to heavy use. There is a big difference in materials, and this is a place price sometimes determines quality.

A good anvil is handy as well as a vise, but heavy pieces of iron can do much of the work of an anvil if a good one is not available. Again, I found a poor quality anvil is worse than no anvil at all.

3. Workbench

If you really want a good workbench, you should make it yourself out of at least 2" lumber on the top, bracing it strongly across the sides. My workbench has 4x6 legs. My previous lighter benches just did not hold up to the abuse from impatient workers equipped with large hammers. It's best to put on a steel plate top, at least where the above vise is bolted on, to hold the vise more securely. Our first vise was bolted through the two-inch boards on the surface; I soon pulled the bolts through the wood while bending and prying objects in the vise. Adding a full steel plate on much of the surface was helpful, but I was advised by a professional mechanic in the family to leave at least half of the bench surface wood. Small, dissembled parts seem to be easier to work on with a wood surface; it is not as easy to damage precision parts on wood. You could make or buy a good all-steel bench, or have both.

4. Bolt bins and good selection of bolts

I preferred the bolt bins that were enclosed. In my experience with open-topped bins, I found them to be a great haven for sparrows that loved to lay nuts and bolts in their nests instead of eggs. If your doors are tight and you keep them closed, the open top bolt bins are easier to use. Plus, it's much easier to take inventory.

No amount of bins is useful if you let the bins get empty. We got by with a set of bolts and nuts up to 4" in graduated sizes by a half-inch from a beginning one-inch length. Add lock washers, flat washers, and up to one inch bolts and you'll save a lot of trips to town. The larger bolts I bought only after breaking a similar bolt more than once. After that I just bought at least twice as many to keep inventory up.

5. Drill press

The drill press was one of the later additions to our shop. A hand-held drill can do the job in many cases. After I began to do larger scale drilling projects, I bought a cheaper drill press. As with many tools, I soon found the drill press to be much more precise and easier to use, especially with larger sized holes. As our farm increased in acreage, it seemed the nuts, bolts, and hole sizes increased also due to larger equipment.

In the 1960s, for example, I bought our first 3/4" drive socket set and larger end wrenches. I thought it was an expense that would have little return, but it was not long before I reached for that sized socket almost as frequently as the smaller sizes. The same case can be made for the drill press. After having one, farmers usually find more and more uses.

The expense for this tool could be delayed until more essential tools are purchased, but it is a much-used tool in most shops once installed. Often, you can purchase larger surplus presses from a factory for reasonable prices. If you can find one, the tool increases the amount of speed control, which is useful in drilling different size holes.

 

6. Hydraulic press for bearings

Hydraulic presses are also very handy. They can make pressing bushings and bearings a much easier job, and they prevent damage caused by hammering them in if a press is not available. My first use was for bearings on PTO shafts; at first I thought I could replace them with a vise. I ruined a vise and several PTO shafts replacing bearing caps before finally buying a press.

A 30-ton press is great, as it can be used to straighten out many larger pieces. There is no place to stop on the size -- the larger the better. But, my 12-ton press got me by, even though I had to beef up the cheap thing several times. I added an air jack to replace the pump one. This saved a lot of time re-positioning materials.

7. Good, heavy 8" side grinder

A good 4" side grinder is very handy to use when you don't want the bulk of the big one, but the big one is essential to prepare welds and grind mower blades. Bench grinders are also handy. I had the bench grinders first, before the hand-held ones became available. Nothing seems to beat the portability of the hand-held side grinder.

8. AC/DC welder

The little 225 amp buzz-boxes will do for some of us, but if you do more welding, the duty cycle of about 20% on a smaller one soon slows you down. You'll need a bigger model with a larger duty cycle if you're someone who welds quite a bit. Also, if you can stand buying a motor driven one, the generator part sure comes in handy.

Like anything else, the consumable materials, such as rods, the basic 6011, 6013, and the 7014 or 7018 series sticks should be on hand for emergencies. Storage of these rods is a problem; humidity often can ruin them. I know a few farmers who have installed a light bulb in an old refrigerator wired to light constantly. Rods kept in this box seem to last much better, as the heat from the light bulb removes much of the humidity. Rods are worthless after they have been exposed to too much moisture.

On a modern note, the wire and gas-shielded Mig welders are much easier to use, and the choice of such a machine is probably much better than an old stick welder. My readers will have to excuse me for never updating my skills, but a younger person will have better success with the newer series of welders.

9. A good metal cut-off saw, or chop saw

The chop saw was another tool that took me a long time to add to my shop. The gas torch does work on cut-off jobs, but the chop saw is so much cleaner and faster than the torch. With a metal cut-off saw, you have no slag and better fit, preparation of a cut piece of steel is much easier, and the cut usually makes for a stronger weld. I regret not having purchased the chop saw sooner.

10. Just got to have a good torch

A gas torch is still a great tool for any shop, especially if equipped with a good rosebud-heating tip. There are so many times equipment must be heated for so many reasons during repair. Besides being used for cut-off duty, the various sized tips can also be very handy for bronze repairs and small sheet metal welding.

I used up my top ten

Of course, the socket sets and end wrenches, Allen wrenches for those set screws, bearing pullers, tape measures of all sizes, and all those basic tools are a given in this list of equipment for the shop.

Also, nice roller toolboxes make the tools handy to move to the job, especially if working on a cement floor in the shop. I used plastic 5-gallon buckets effectively, before buying larger toolboxes. The good boxes make it a lot easier to keep track of tools by having designated places for each piece. If you go to the field a lot with the tools instead of bringing the equipment to the shop, one of the CPL locking toolboxes or a good road chest is a handy item.

There are so many little things like drills (corded and cordless), wood working equipment, all kinds of saws, soldering irons, an electrical crimping tool with various tips, a good electrical amp-volt-continuity tester, good heavy extension cords, and portable heating and lighting for those dreary cold day repairs. These are but a few small tools besides the basic hammer and screwdrivers and saws.

I was very surprised how much I used a forklift in repairs after I got one to handle seed. Besides lifting into place things like feeder houses on combines or using it as a platform to reach and safely work on high places of the combine and other large equipment, the fork lift was a big plus. The smaller forklifts get around a crowded shop very well, and they can take the place of a jib crane, as found in many shops, for lifting.

If you have horses, your tool needs may be quite different. I love the special tools at this museum of farrier tools. It shows that different people need different tools depending on their skills and objectives.

The Ultimate Blacksmith Shop is another list of pictures I just have to include in an article on tools, the kind needed for a farming operation with horses instead of modern machinery.

As someone once said, if all you have is a hammer, pretty soon everything looks like a nail. Be sure to buy enough basic tools you don't get that feeling.

One last suggestion for all farmers who don't have all the tools they need

Just in time for Christmas hints, one last suggestion! I circle items needed in my shop in tool catalogs, and give them to my wife. She asked me to do this, as she never knew exactly what to buy for Christmas and birthdays. One could also find tools on the net, print off a list, and lay it out where a loved one could find it. I found tools from the lowest price to the larger ones, so family and friends could choose their price ranges. This is one of my good wife's ideas that worked great for both of us!

-ŠJohn Dappert 2003

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